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VOC and gas detection within industries

Volatile Organic Compounds (VOCs) represent a wide range of chemicals that readily evaporate into the air at room temperature. These compounds, found in many industrial processes, can have a significant impact on both human health and the environment. Detection and monitoring of VOCs in industries are therefore critical to ensure worker safety and minimize environmental pollution.

VOCs: why it is important to detect them

In industries, VOCs are emitted during many production processes, including solvent use, chemical production, painting and surface treatment. Exposure to high levels of VOCs can cause a range of health problems:

  • Eye, nose and throat irritation
  • Central nervous system disorders
  • chronic respiratory diseases

In addition, VOCs contribute to the formation of tropospheric ozone, an air pollutant that can have harmful effects on both the environment and human health.

VOC: most common uses

Volatile Organic Compounds (VOCs) find use in a wide range of industrial and domestic sectors due to their unique chemical and physical properties:

  • Solvents in paints and coatings: One of the most common uses of VOCs is as solvents in paints, coatings and enamels. These compounds facilitate the application of paints and coatings by improving flow and drying time. Once applied, VOCs evaporate quickly, allowing the paint to cure and form a protective film on the surface
  • Chemical Industry: VOCs are widely used as chemical intermediates in the production of a wide range of industrial chemicals. For example, ethylene and propylene, two important VOCs, are used in the production of polymers and plastics such as polyethylene and polypropylene
  • Cleaning products: Many detergents and cleaning products contain VOCs as active components. These compounds help dissolve grease, dirt and stains on different surfaces, improving the effectiveness of products. Some common examples include ethanol and isopropanol, which are used in disinfectants and all-purpose cleaners
  • Pharmaceutical industry: In the pharmaceutical industry, VOCs are used as solvents in the production of drugs and for the synthesis of active ingredients. For example, methanol and acetone are used in various pharmaceutical manufacturing processes to extract and purify active ingredients
  • Cosmetics Industry: Many perfumes and cosmetics contain VOCs to improve fragrance and product stability. Some volatile VOCs are used to ensure that fragrances evaporate gradually, leaving a lingering fragrance on the skin. Aromatic alcohols, such as benzylalcohol, are common examples of VOCs used in perfumes

 

VOC: characteristics

The main characteristic of VOCs is their volatility, that is, their ability to evaporate easily at room temperature. This property results from their low vapor pressure, which allows the molecules to move rapidly from the liquid to the gas phase, diffusing into the air. They are composed of organic molecules, which contain carbon and hydrogen, often combined with other elements such as oxygen, nitrogen, chlorine or sulfur. This diversity in chemical composition results in a wide range of VOCs, each with different chemical and physical properties. Many VOCs are chemically reactive and can interact with other compounds in the atmosphere, such as nitrogen oxides (NOx), to form tropospheric ozone, a harmful air pollutant. Some VOCs, such as aromatic compounds (e.g., benzene), are particularly reactive and can contribute significantly to air pollution.

Technologies used to detect VOCs

A PID technology sensor can be used for the correct detection of VOCs. These are extremely sensitive instruments and can detect VOCs at very low concentrations. Its lifetime depends on various factors, including the quality of the sensor itself, operating conditions and frequency of use. However, key elements, such as the UV lamp, have life cycles ranging from 6 to 12 months, necessitating maintenance for replacement. In addition, depending on the manufacturer’s instructions, periodic calibration of the detector will also be necessary to ensure accurate detection.

Discover our produtcs

Sensitron gas detectors are suitable for use in any application:

SMART 3G D2

Suitable for detecting the presence of flammable substances, toxic gases, refrigerants and oxygen in classified areas.ATEX, IECEx and SIL2/3 certified

SMART 3G D3

SMART 3G D3

Suitable for detecting in classified areas,ATEX, IECEx and SIL2/3 certified, enables non-intrusive field calibration.

SMART 3G C2

Suitable for detecting, in classified areas, the presence of flammable substances (% LFL), toxic gases in ppm, refrigerant gases or for the detection of oxygen deficiency or excess.

Our certifications

Within hazardous environments where strict safety standards must be met, it is important to use products that are certified and in line with regulations. Learn about our certifications:

ATEX

The Directive sets out the requirements and assessment of equipment intended for use in potentially explosive atmospheres.

IECEx

IECEx

The IECEx system is an international certification system. It is developed by the International Electrotechnical Commission.

SIL

The Safety Integrity Level (SIL) is the ability to reduce the assessed risk by ensuring the reliability of safety systems.

Explore in virtual reality

Within the Sensitron metaverse you can explore application realities reconstructed in virtual reality. Find out more about who we are and what we do, walk inside a production area, and learn more about gas hazards.

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SENSITRON
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Abbiamo celebrato questo risultato, con un nuovo logo: nella stretta di mano vediamo l’impegno preso con i nostri clienti, ma anche la collaborazione, il fare insieme il meglio possibile senza compromessi.

Fondata nel 1988 in provincia di Milano, Sensitron entra a far parte del gruppo Halma plc nel 2021.