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Logistics and stocking: the importance of gas detection

In logistics and industrial storage, the handling of goods, packaging, chemicals and flammable materials often involves the presence or emission of hazardous gases. Whether in substance storage, pallet handling, use of combustion forklifts or refrigeration equipment, the risk of toxic or explosive atmospheres is real. Many modern warehouses operate in enclosed and densely automated spaces, where even a small gas leak can compromise the safety of people, goods and infrastructure. Gas detection in logistics is therefore an essential part of the prevention strategy.

Logistics and storage: why integrate gas detection systems

Gas detection systems are a key preventive measure for logistics centers, automated warehouses and storage platforms. Key benefits include:

  • Continuous monitoring of the atmosphere in closed environments
  • Prevention of fire or explosion in areas with flammable materials
  • Early detection of leaks from refrigeration systems or gas tanks
  • Protection of workers and stored goods
  • Compliance with ATEX and occupational safety regulations (Legislative Decree 81/08).

In addition to the protection of people, gas detection in storage contributes to the protection of company assets and business continuity.

Logistics and storage: which gases to monitor

In the logistics and storage sector, it is critical to monitor different types of gases that may be present for operational or accidental reasons. Among the main ones:

  • Refrigerant gases (e.g., R134a, R404A, ammonia):
    used in industrial refrigeration and cold storage systems. Some are toxic, others are flammable or have a high greenhouse effect.
  • Carbon monoxide (CO):
    produced by incomplete combustion in diesel or gasoline powered forklifts. It is odorless, colorless and potentially lethal.
  • Flammable gases (methane, propane, hydrogen):
    present in handling equipment fuels or resulting from leaks from equipment and containers.
  • Toxic gases (e.g., chlorine, ammonia):
    used in chemical treatment or disinfection. Need high-sensitivity detection to prevent even minimal exposures.
  • Asphyxiant gases (e.g., COâ‚‚):
    non-toxic but dangerous indoors, as they replace atmospheric oxygen causing asphyxiation hazards.

Logistics and storage: which technologies to use

To ensure effective and continuous monitoring in warehouses, depots and logistics centers, it is essential to adopt gas detection technologies best suited to the type of substance to be detected and the operating environment. The main ones include:

  • Infrared (IR) sensors:
    ideal for detecting flammable gases such as methane or propane and some refrigerants (e.g., COâ‚‚). They are accurate, stable over time, and resistant to contaminants and temperature changes.
  • Catalytic sensors:
    used in the detection of combustible gases. They offer rapid response and are suitable for many applications, but require oxygen to function properly.
  • Electrochemical sensors:
    perfect for the detection of toxic gases such as carbon monoxide (CO), ammonia (NH₃) and chlorine (Cl₂). They have high sensitivity even at low concentrations.
  • PID (photoionization detector) sensors:
    suitable for detecting volatile organic compounds (VOCs) and leaks of complex chemicals. Useful in warehouses that store industrial products or chemicals.

The importance of gas detection

Integrating gas detection into industrial storage means protecting people, products and facilities. A well-designed system makes it possible to:

  • Reduce accidents and plant downtime
  • Avoid economic damage and loss of goods
  • Ensure regulatory compliance
  • Strengthen the company’s reputation for safety and sustainability

Why rely on Sensitron

If you operate a logistics or industrial storage facility, rely on Sensitron for comprehensive and reliable gas detection solutions. Contact us for technical advice or visit the dedicated section on our website.

Discover our produtcs

Sensitron gas detectors are suitable for use in any application:

SMART 3G D2

Suitable for detecting flammable substances, toxic gases, refrigerants and oxygen in classified areas.ATEX, IECEx and SIL2/3 certified.

SMART 3G D3

SMART 3G D3

Suitable for detecting in classified areas,ATEX, IECEx and SIL2/3 certified, enables non-intrusive field calibration.

MULTISCAN++ S1/S2

Designed to meet the widest market demand for flexibility, they allow the management of up to 264 detectors. ATEX and SIL certified.

Our certifications

Within hazardous environments where strict safety standards must be met, it is important to use products that are certified and in line with regulations. Learn about our certifications:

ATEX

The Directive sets out the requirements and assessment of equipment intended for use in potentially explosive atmospheres.

IECEx

IECEx

The IECEx system is an international certification system. It is developed by the International Electrotechnical Commission.

SIL

The Safety Integrity Level (SIL) is the ability to reduce the assessed risk by ensuring the reliability of safety systems.

Explore in virtual reality

Within the Sensitron metaverse you can explore application realities reconstructed in virtual reality. Find out more about who we are and what we do, walk inside a production area, and learn more about gas hazards.

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Abbiamo celebrato questo risultato, con un nuovo logo: nella stretta di mano vediamo l’impegno preso con i nostri clienti, ma anche la collaborazione, il fare insieme il meglio possibile senza compromessi.

Fondata nel 1988 in provincia di Milano, Sensitron entra a far parte del gruppo Halma plc nel 2021.